Magnetic Tunnel Junctions And Methods Of Forming Magnetic Tunnel Junctions

ABSTRACT

A method of forming a line of magnetic tunnel junctions includes forming magnetic recording material over a substrate, non-magnetic material over the recording material, and magnetic reference material over the non-magnetic material. The substrate has alternating outer regions of reactant source material and insulator material along at least one cross-section. The reference material is patterned into a longitudinally elongated line passing over the alternating outer regions. The recording material is subjected to a set of temperature and pressure conditions to react with the reactant of the reactant source material to form regions of the dielectric material which longitudinally alternate with the recording material along the line and to form magnetic tunnel junctions along the line which individually comprise the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions. Other methods, and lines of magnetic tunnel junctions independent of method, are disclosed

RELATED PATENT DATA

This patent resulted from a divisional application of U.S. patent application Ser. No. 14/023,138, filed Sep. 10, 2013, entitled “Magnetic Tunnel Junctions And Methods Of Forming Magnetic Tunnel Junctions”, naming Gurtej S. Sandhu as inventor, the disclosure of which is incorporated by reference.

TECHNICAL FIELD

Embodiments disclosed herein pertain to magnetic tunnel junctions and to methods of forming magnetic tunnel junctions.

BACKGROUND

A magnetic tunnel junction is an integrated circuit component having two magnetic materials separated by a thin non-magnetic dielectric material. The dielectric material is sufficiently thin such that electrons can tunnel from one magnetic material to the other through the dielectric material under appropriate conditions. At least one of the magnetic materials is ferromagnetic whereby its magnetic domain direction can be switched between two states, and is commonly referred to as the “free” or “recording” material. The other material may not be ferromagnetic, and may commonly be referred to as the “reference” or “fixed” material. The reference material and the recording material are electrically coupled to respective conductive nodes. The resistance of current flow between those two nodes through the reference material, dielectric material, and recording material is dependent upon the magnetic domain direction of the recording material relative to that of the reference material. Accordingly, a magnetic tunnel junction can be programmed into one of at least two states, and those states can be sensed by measuring current flow through the magnetic tunnel junction. Since magnetic tunnel junctions can be “programmed” between two current-conducting states, they have been proposed for use in memory integrated circuitry. Additionally, magnetic tunnel junctions may be used in logic or other circuitry apart from or in addition to memory.

The magnetic domain direction of the recording material can be switched by an external magnetic field or by using a spin-polarized current to result in a spin-transfer torque effect. Charge carriers (such as electrons) have a property known as “spin” which is a small quantity of angular momentum intrinsic to the carrier. An electric current is generally unpolarized (having 50% “spin-up” and 50% “spin-down” electrons). A spin-polarized current is one with more electrons of either spin. By passing a current through magnetic material, one can produce a spin-polarized current. If a spin-polarized current is directed into a ferromagnetic material, angular momentum can be transferred to that material, thereby affecting its orientation. This can be used to excite oscillations or even flip (i.e., switch) the orientation/domain direction of the ferromagnetic material.

Typical existing proposals for magnetic tunnel junctions form the two magnetic materials and non-magnetic material as a pillar, for example that may have circular or rectangular horizontal cross-section. Those configurations are typically created by depositing a stack of the three materials, followed by etching the stack to form a plurality of magnetic tunnel junctions which individually include the three materials. Unfortunately, etching of such materials can cause damage to the sidewalls/edges of the resultant pillars. This damage can be sufficient to adversely affect device operation, particularly as the pillars become smaller and narrower.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagrammatic top plan view of a substrate fragment in process in accordance with an embodiment of the invention.

FIG. 2 is a sectional view taken through line 2-2 in FIG. 1.

FIG. 3 is a view of the FIG. 2 substrate at a processing step subsequent to that shown by FIG. 2.

FIG. 4 is a diagrammatic top plan view of the FIG. 3 substrate at a processing step subsequent to that shown by FIG. 3.

FIG. 5 is a sectional view taken through line 5-5 in FIG. 4.

FIG. 6 is a sectional view taken through line 6-6 in FIG. 4.

FIG. 7 is a diagrammatic top plan view of the FIG. 4 substrate at a processing step subsequent to that shown by FIG. 4.

FIG. 8 is a sectional view taken through line 8-8 in FIG. 7.

FIG. 9 is a diagrammatic top plan view of a substrate fragment in process in accordance with an embodiment of the invention.

FIG. 10 is a sectional view taken through line 10-10 in FIG. 9.

FIG. 11 is a sectional view of the FIG. 10 substrate at a processing step subsequent to that shown by FIG. 10, and as would be taken through the position of line Y-Y in FIG. 9.

FIG. 12 is a diagrammatic top plan view of the FIG. 11 substrate at a processing step subsequent to that shown by FIG. 11.

FIG. 13 is a sectional view taken through line 13-13 in FIG. 12.

FIG. 14 is a sectional view taken through line 14-14 in FIG. 12.

FIG. 15 is a diagrammatic top plan view of the FIG. 12 substrate at a processing step subsequent to that shown by FIG. 12.

FIG. 16 is a sectional view taken through line 16-16 in FIG. 15.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS

Example methods of forming a line or lines of magnetic tunnel junctions in accordance with some embodiments of the invention are initially described with reference to FIGS. 1-8 with respect to a substrate fragment 10, and which may comprise a semiconductor substrate. In the context of this document, the term “semiconductor substrate” or “semiconductive substrate” is defined to mean any construction comprising semiconductive material, including, but not limited to, bulk semiconductive materials such as a semiconductive wafer (either alone or in assemblies comprising other materials thereon), and semiconductive material layers (either alone or in assemblies comprising other materials). The term “substrate” refers to any supporting structure, including, but not limited to, the semiconductive substrates described above.

Any of the materials and/or structures described herein may be homogenous or non-homogenous, and regardless may be continuous or discontinuous over any material which such overlie. As used herein, “different composition” only requires those portions of two stated materials that may be directly against one another to be chemically and/or physically different, for example if such materials are not homogenous. If the two stated materials are not directly against one another, “different composition” only requires that those portions of the two stated materials that are closest to one another be chemically and/or physically different if such materials are not homogenous. In this document, a material or structure is “directly against” another when there is at least some physical touching contact of the stated materials or structures relative one another. In contrast, “over”, “on”, and “against” not preceded by “directly”, encompass “directly against” as well as construction where intervening material(s) or structure(s) result(s) in no physical touching contact of the stated materials or structures relative one another. Further, unless otherwise stated, each material may be formed using any suitable or yet-to-be-developed technique, with atomic layer deposition, chemical vapor deposition, physical vapor deposition, epitaxial growth, diffusion doping, and ion implanting being examples.

Referring to FIGS. 1 and 2, substrate fragment 10 comprises a substrate 12 having alternating outer regions 14, 16 (e.g., elevationally outer regions) of reactant source material and insulator material, respectively, along at least one cross-section. FIG. 2 is but one example such cross-section, although other and/or non-straight line cross-sections may apply. In one embodiment and as shown, the alternating outer regions 14 and 16 individually comprise longitudinally elongated and parallel lines 18 and 20, respectively. Alternate configurations may be used, and where lines are used, those lines need not be parallel relative one another nor straight linear. An example non-line configuration is islands of insulator material provided within an expanse (e.g., a “sea”) of reactant source material, and as is described in other embodiments below. Regardless, alternating outer regions 14, 16 have elevationally outermost surfaces 22, and which in one embodiment are planar and in one embodiment are co-planar. In one embodiment and as shown, outer regions 14 of reactant source material are laterally narrower than outer regions 16 of insulator material along the cross-section (FIG. 1).

Electrically conductive vias 24 are shown extending through the insulator material of outer regions 16 between immediately adjacent outer regions 14. Vias 24 will individually electrically couple with the magnetic tunnel junctions being formed as will be apparent from the continuing discussion. Conductive vias 24 may be of any suitable configuration, and may be of the same, lesser, or greater maximum lateral dimension as outer regions 14 of the reactant source material. Other partially or wholly fabricated components of integrated circuitry may be formed as a part of or be elevationally inward of vias 24 and the material of outer regions 14, 16 (e.g., CMOS devices and at least one level of interconnections), and are not particularly germane to the inventions disclosed herein.

Referring to FIG. 3, magnetic recording material 26 has been formed over substrate 12, non-magnetic material 27 has been formed over recording material 26, and magnetic reference material 28 has formed over non-magnetic material 27. Such may comprise the primary materials of the magnetic tunnel junctions being formed. Any existing or yet-to-be-developed compositions and thicknesses may be used for materials 26, 27, and 28. As examples, non-magnetic material 27 may comprise MgO; magnetic reference material 28 may comprise a mixture of cobalt, iron, and boron; and magnetic recording material 26 may comprise a mixture of cobalt, iron, boron, and additional metals/materials (e.g., one or more of Ni, Mg, CrO₂, NiMnSb, PtMnSb, RXMnO₃ [R: rare earth; X: Ca, Ba, and/or Sr]) whereby at least magnetic material 26 is ferromagnetic. In some embodiments, one or more of materials 26, 27, and 28 are deposited directly against one another, and/or with magnetic recording material 26 being directly against outer regions 14 of reactant source material and/or conductive vias 24.

The reactant source material of outer regions 14 comprises a reactant that will react with magnetic recording material 26 to form dielectric material when subjected to a set of temperature and pressure conditions. Ideally, the insulator material of outer regions 16 is not reactive with magnetic recording material 26 to form such dielectric material when subjected to the set of temperature and pressure conditions, or at least is not as reactive with magnetic recording material 26 as is the reactant source material. In one embodiment, the set of temperature and pressure conditions are ambient room temperature to about 350° C., and greater than about 10 Torr, respectively (in argon gas, for example). In one embodiment, temperature of the set of temperature and pressure conditions is at least 50° C. In one embodiment, the reactant comprises oxygen (i.e., elemental oxygen and/or oxygen-containing radicals, ions, molecules, etc.), for example to form dielectric metal oxide(s). Specific example such reactant source materials include at least one of silicon dioxide and an aluminum oxide. In one embodiment, the reactant comprises nitrogen (i.e., elemental nitrogen and/or nitrogen-containing radicals, ions, molecules, etc.), for example to form dielectric metal nitride(s). Specific example such reactant source materials include at least one of a silicon nitride and a boron nitride.

In one embodiment, the reactant source material comprises one of a dielectric nitride and a dielectric oxide, and the insulator material comprises the other of dielectric nitride and dielectric oxide. As examples, one of the reactant source material and the insulator material comprises silicon dioxide and the other comprises silicon nitride. However, embodiments of the invention encompass the reactant source material and the insulator material each comprising like-materials, for example each comprising silicon dioxide or each comprising silicon nitride. As examples, where the reactant is one of oxygen or nitrogen, different techniques of deposition may result in slightly different silicon dioxides or silicon nitrides, respectively, wherein one more readily gives up oxygen or nitrogen, respectively, than does the other of silicon dioxide or silicon nitride, respectively. As examples with respect to silicon dioxide deposition, deposition techniques using ozone and tetraethylorthosilicate (TEOS), plasma and TEOS, spin-on-glass, or CVD using silane, may result in materials which more readily give up oxygen as compared to silicon dioxides using TEOS as a silicon dioxide deposition precursor in the absence of any ozone.

Regardless, in one embodiment, the reactant source material comprises a stoichiometric compound having a stoichiometric formula (e.g., one or both of SiO₂ and Si₃N₄). The reactant comprises an atom of the formula (e.g., O and/or N), and the reactant source material is deposited to comprise an excess of a stoichiometric amount of the atom in the formula. For example, silicon dioxide and/or silicon nitride may be deposited to have an excess of the stoichiometric amount of oxygen and nitrogen which may facilitate amount of reactant available for reaction with recording material 26.

Referring to FIGS. 4-6, reference material 28 has been patterned into a longitudinally elongated line 30 that passes over alternating outer regions 14, 16, and also as shown over conductive vias 24. An example patterning technique includes etching, for example using photolithographic patterning and etch through openings in masking material. The discussion proceeds with respect to fabrication relative to a single line 30, although likely multiple lines 30 will be formed with only two of such being shown in FIGS. 4-6. Regardless, a line 30 as formed may be other than straight-linear (not shown), for example being curvilinear and/or include a combination of straight and curved segments. In one embodiment and as shown, anisotropically etched sidewall spacers 32 (e.g., formed of one or both silicon dioxide and silicon nitride) have been formed over sidewalls 31 of line 30. In one embodiment, lines 18, 20 of alternating outer regions 14, 16, respectively, angle relative to line 30 of magnetic reference material 28, and in one embodiment as shown angle substantially perpendicularly relative thereto.

In one embodiment and as shown, non-magnetic material 27 has also been etched to be longitudinally elongated with and form part of longitudinally elongated line 30 of magnetic reference material 28. Further in one embodiment and as shown, magnetic recording material 26 has also been etched to be longitudinally elongated with and form a part of longitudinally elongated line 30 of magnetic reference material 28. However, in another embodiment, a method in accordance with the invention is devoid of etching of the recording material, with example such embodiments being further described below.

Referring to FIGS. 7 and 8, recording material 26 has been subjected to the set of temperature and pressure conditions to react with the reactant of the reactant source material to form regions of dielectric material 35 which longitudinally alternate with recording material 26 along line 30 to form magnetic tunnel junctions 36 along line 30 which individually comprise recording material 26, non-magnetic material 27, and magnetic reference material 28 that are longitudinally between dielectric material regions 35. FIG. 7 is a diagrammatic top view corresponding to those of FIGS. 1 and 4, yet emphasizing position and outline only of dielectric material regions 35 in solid lines for clarity. In one embodiment and as shown, the reacting extends dielectric material regions 35 completely transversally through magnetic recording material 26. Further and accordingly in one embodiment and as-shown, recording material 26 is not elevationally over dielectric material regions 35 within line 30. Alternately but less-ideal, some of recording material 26 may be elevationally over dielectric material regions 35 (not shown).

FIGS. 7 and 8 depict an embodiment wherein the reacting to form dielectric material regions 35 occurs after the patterning to form line 30. Alternately, the reacting to form dielectric material regions 35 may occur before the patterning to form line 30, including for example the reacting occurring both before and after (even during) the act of patterning. Further when occurring before patterning, the reacting to form dielectric material regions 35 may occur spontaneously upon a deposition of recording material 26 directly against the reactant source material of outer regions 14. If occurring at least in part before patterning, the dielectric material may form entirely along lines 18 (not shown). If so, such might or might not be removed laterally outside the pattern of line 30.

Additional embodiments of a method of forming a line or lines of magnetic tunnel junctions are next described with reference to FIGS. 9-16 with respect to a substrate fragment 10 a. Like numerals from the above-described embodiments have been used where appropriate, with some construction differences being indicated with the suffix “a” or with different numerals. Referring to FIGS. 9 and 10, substrate 12 a comprises islands 40 of outer regions of insulator material (e.g., the same as insulator material of outer regions 16 in the above-described embodiments) within an expanse 42 of outer reactant source material (e.g., the same as source material of outer regions 14 in the above-described embodiments). In one embodiment and as shown, islands 40 and the reactant source material within expanse 42 form a repeating lattice-like pattern (albeit, in one embodiment as shown with parallelograms of islands 40 of insulator material being larger and of different shape than parallelogram-like shapes of the reactant source material between islands 40). In other embodiments, a lattice-like pattern may not be formed (not shown). For example, the islands may be formed at discrete locations not in a lattice-like pattern and/or not otherwise in a repeating pattern (not shown).

Referring to FIG. 11, magnetic recording material 26 has been formed over substrate 12 a, non-magnetic material 27 has been formed over recording material 26, and magnetic reference material 28 has been formed over non-magnetic material 27.

Referring to FIGS. 12-14, reference material 28 has been patterned, in one embodiment by etching (e.g., using a lithographically patterned mask), to form a plurality of longitudinally elongated lines 30 a that individually pass over respective pluralities of different ones of islands 40. In one embodiment and as shown, recording material 26 is not etched to form lines within expanse 42. Further, in one embodiment and as shown, non-magnetic material 27 is not etched to form lines within expanse 42, and in one embodiment comprises a layer that completely covers expanse 42 as-shown.

Referring to FIGS. 15 and 16, recording material 26 has been subjected to the set of temperature and pressure conditions to react with the reactant of the reactant source material to form dielectric material regions 35 which longitudinally alternate with recording material 26 along individual of lines 30 a. Such forms magnetic tunnel junctions 36 a along individual lines 30 which individually comprise recording material 26, non-magnetic material 27, and reference material 28 that are longitudinally between dielectric material regions 35. Further as shown, the dielectric material formed from reaction of material 26 and that of outer regions 14 may form laterally outward of lines 30 a, and in one embodiment may form continuously about islands 40.

Any other attribute as described above with respect to the embodiments of FIGS. 1-8 may be used or occur in the embodiments described with respect to FIGS. 9-16.

Embodiments of the invention also encompass a line of magnetic tunnel junctions independent of the method of manufacture. Nevertheless, a line of magnetic tunnel junctions may have any of the structural attributes as shown and described above with respect to FIGS. 1-16. Regardless, a line of magnetic tunnel junctions in accordance with embodiments of the invention comprises magnetic recording material (e.g., material 26) and magnetic reference material (e.g., material 28) having non-magnetic material (e.g., material 27) there-between. The reference material is longitudinally continuous along the line. For example, reference material 28 in each of the embodiments of FIGS. 7, 8 and FIGS. 15, 16 is longitudinally continuous along a line 30, 30 a. The line comprises regions of dielectric material (i.e., regions 35) which longitudinally alternate with the recording material (e.g., material 26) along the line (e.g., lines 30, 30 a). The magnetic tunnel junctions (e.g., junctions 36, 36 a) individually comprise the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions along the line.

The non-magnetic material may be longitudinally continuous along the line, for example as is shown in each of the embodiments of FIGS. 7, 8 and FIGS. 15, 16. Further, the line may be considered as comprising laterally-outermost longitudinal edges, with the non-magnetic material not extending laterally beyond those edges. For example, such is shown in the embodiments of FIGS. 7, 8 but not in the embodiments of FIGS. 15, 16. In one embodiment, the non-magnetic material may comprise laterally-outermost longitudinal edges 33 which are laterally and longitudinally coincident with those of the line, for example as is shown in the embodiments of FIGS. 4-8 with respect to edges 31 and 33.

In one embodiment, the non-magnetic material may extend laterally beyond those longitudinal edges (e.g., the embodiments of FIGS. 15, 16). In one embodiment, the non-magnetic material comprises a layer that is continuous between immediately adjacent of lines of magnetic tunnel junctions in at least one cross-section (e.g., the embodiments of FIGS. 15, 16), and in one embodiment is laterally and longitudinally continuous between immediately adjacent lines along at least a majority of the longitudinal lengths of such lines (e.g., the embodiments of FIGS. 15, 16). In one embodiment the recording material is not longitudinally continuous along the line of magnetic tunnel junctions, for example as shown in each of the embodiments of FIGS. 7, 8 and FIGS. 15, 16.

CONCLUSION

In some embodiments, a method of forming a line of magnetic tunnel junctions comprises forming magnetic recording material over a substrate, non-magnetic material over the recording material, and magnetic reference material over the non-magnetic material. The substrate comprises alternating outer regions of reactant source material and insulator material along at least one cross-section. The reactant source material comprises a reactant that will react with the recording material to form dielectric material when subjected to a set of temperature and pressure conditions. The reference material is patterned into a longitudinally elongated line passing over the alternating outer regions. The recording material is subjected to the set of temperature and pressure conditions to react with the reactant of the reactant source material to form regions of the dielectric material which longitudinally alternate with the recording material along the line and to form magnetic tunnel junctions along the line which individually comprise the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions.

In some embodiments, a method of forming lines of magnetic tunnel junctions comprises forming magnetic recording material over a substrate, non-magnetic material over the recording material, and magnetic reference material over the non-magnetic material. The substrate comprises islands of outer regions of insulator material within an expanse of outer reactant source material. The reactant source material comprises a reactant that will react with the recording material to form dielectric material when subjected to a set of temperature and pressure conditions. The reference material is etched to form a plurality of longitudinally elongated lines of the reference material that individually pass over respective pluralities of different ones of the islands. The recording material is not etched to form lines within the expanse. The recording material is subjected to the set of temperature and pressure conditions to react with the reactant of the reactant source material to form regions of the dielectric material which longitudinally alternate with the recording material along individual of the lines and to form magnetic tunnel junctions along individual of the lines which individually comprise the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions.

In some embodiments, a line of magnetic tunnel junctions comprises magnetic recording material and magnetic reference material having non-magnetic material there-between. The reference material is longitudinally continuous along the line. The line comprises regions of dielectric material which longitudinally alternate with the recording material along the line. The magnetic tunnel junctions individually comprise the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions along the line.

In compliance with the statute, the subject matter disclosed herein has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the claims are not limited to the specific features shown and described, since the means herein disclosed comprise example embodiments. The claims are thus to be afforded full scope as literally worded, and to be appropriately interpreted in accordance with the doctrine of equivalents. 

1-37. (canceled)
 38. A line of magnetic tunnel junctions, comprising: magnetic recording material and magnetic reference material having non-magnetic material there-between, the reference material being longitudinally continuous along the line; the line comprising regions of dielectric material which longitudinally alternate with the recording material along the line; and the magnetic tunnel junctions individually comprising the recording material, the non-magnetic material, and the reference material that are longitudinally between the dielectric material regions along the line.
 39. The line of magnetic tunnel junctions of claim 38 wherein the non-magnetic material is longitudinally continuous along the line.
 40. The line of magnetic tunnel junctions of claim 39 wherein the line comprises laterally-outermost longitudinal edges, the non-magnetic material not extending laterally beyond those longitudinal edges.
 41. The line of magnetic tunnel junctions of claim 40 wherein the non-magnetic material comprises laterally-outermost longitudinal edges which are laterally and longitudinally coincident with those of the line.
 42. The line of magnetic tunnel junctions of claim 39 wherein the line comprises laterally-outermost longitudinal edges, the non-magnetic material extending laterally beyond those longitudinal edges.
 43. The line of magnetic tunnel junctions of claim 38 comprising a plurality of said lines, the non-magnetic material comprising a layer that is continuous between immediately adjacent of said lines in at least one cross-section.
 44. The line of magnetic tunnel junctions of claim 43 wherein the layer is laterally and longitudinally continuous between immediately adjacent of said lines along at least a majority of longitudinal lengths of said lines.
 45. The line of magnetic tunnel junctions of claim 38 wherein the recording material is not elevationally over the dielectric material regions within the line.
 46. The line of magnetic tunnel junctions of claim 38 wherein the recording material is not longitudinally continuous along the line.
 47. The line of magnetic tunnel junctions of claim 38 over a substrate comprising alternating outer regions of reactant source material and insulator material along at least one cross-section.
 48. The line of magnetic tunnel junctions of claim 47 wherein the reactant source material is elevationally over the dielectric material.
 49. The line of magnetic tunnel junctions of claim 48 wherein the reactant source material is directly against the dielectric material.
 50. The method of claim 47 wherein the reactant comprises oxygen.
 51. The method of claim 50 wherein the reactant source material comprises at least one of a silicon oxide and an aluminum oxide.
 52. The method of claim 47 wherein the reactant comprises nitrogen.
 53. The method of claim 52 wherein the reactant source material comprises at least one of a silicon nitride and a boron nitride. 